After All These Years GP Still Knows Plywood

After All These Years GP Still Knows Plywood

After All These Years GP Still Knows Plywood

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Article by Rich Donnell, Editor-in-Chief, Panel World March 2019

Our friends Dick Baldwin and Rich Baldwin write about the North America softwood plywood industry in this issue. They note that about 28 plywood mills disappeared since pre-recession or basically in the past dozen years, leaving 58 or so in operation. They note that Boise Cascade and Georgia-Pacific have the two largest softwood plywood capacities in North America. But things happen quickly in the plywood industry, and I believe it has been since they wrote the article that Georgia-Pacific closed its plywood mill in Warm Springs, Ga. and Boise Cascade sold its mill in Moncure, NC.

Upon hearing that GP had closed Warm Springs, the editors at Panel World began guessing how many softwood plywood mills GP has left. How many do you think? Here’s a hint: They are all southern pine plywood mills. Here’s another hint: The list doesn’t include GP’s original plywood mill site in Fordyce, Ark., which started up in 1964 and was recognized as one of the first three southern pine plywood mills to start up that year (along with Kirby’s mill at Silsbee, Texas and Temple’s mill at Diboll, Texas). Neither GP’s mill at Fordyce or its mill at Crossett, Ark., which started up in 1965, made it out of the recession.

Our best educated guess is that GP’s oldest softwood plywood mill site still in operation is at Emporia, Va. GP started it up in 1966. We think the next oldest GP site still going is Taylorsville, Miss., which started up in 1969. Third oldest GP site still producing plywood? Perhaps it’s Prosperity, SC, which began production in 1975.

So that’s three GP plywood mills still ticking. But there’s more. As best as we can tell, GP still has eight softwood plywood plants in operation. In addition to Emporia, Taylorsville and Prosperity, there’s Dudley, NC, which GP started up in 1980; and plants in Corrigan, Texas; Camden, Texas; Madison, Ga.; and Gurdon, Ark., none of which, we think, GP actually started up but rather purchased.

GP started up the recently closed Warm Springs mill in 1974. The next year GP started up a mill in Talladega, Ala., which GP idled during the recession, then closed in 2016. But the Talladega site has had a resurgence. After the site sat motionless for 10 years, GP has recently started up a new sawmill there, and in fact was able to restore a couple of the barrel buildings that housed the plywood mill. I visited the sawmill in January, and a local at a nearby convenience store told me they were never so glad as when the log trucks started rolling again.

Of course it’s easy for us to toss around mill statistics, but rest assured we’re very sympathetic to the fact that each time one of these mills closes it’s a major life altering episode for the workers and their families. Unfortunately, mill closures has become a fact of life in the plywood industry, but there are signs that this segment is stabilizing, and in fact new plywood mill production has even come on in the past couple of years.

 

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The Martins Do It Again

The Martins Do It Again

The Martins Do It Again

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Article by Rich Donnell, Editor-In-Chief, Panel World November 2018

Nearly ninety-five years after Roy Otis Martin purchased Creston Lumber Mill in Alexandria, Louisiana for $32,000 and renamed it Roy O. Martin Lumber Company, the Martins have started up a $280 million Greenfield oriented strandboard plant in Corrigan, Texas.

Let that one sink in a while.

Much has been written in the pages of this magazine and elsewhere through the years about the Martin family and its remarkable forest products business, which we know best as RoyOMartin or even Martco. The family itself published a book some years ago, but as demonstrated by the new Corrigan OSB plant, it’s a story that apparently has no ending.

My familiarity with the company and its current chairman, Jonathan Martin, goes back to when he was focusing less on their pine sawmill in Castor, La., where he had been plant manager, and more on the startup in 1983 of their first OSB plant in Lemoyen, La. The company had started up the Castor sawmill way back in 1933, and the founder’s son, Ellis, who was Jonathan’s father, became plant manager there in his early years.

Many years later Ellis led the company into OSB and Jonathan took the lead on the construction of the OSB plant. Martco’s mill at Lemoyen, GP’s OSB mill at Dudley, NC and LP’s “waferwood” mill at Corrigan, Texas were the first three in the South, all reporting production in 1983. Unique to Lemoyen however was that its raw material was hardwood, as the Martins owned considerable timberland in the area packed with low grade hardwood. The company also started up a hardwood sawmill at Lemoyen shortly after.

Speaking of sawmills, as the company continued to invest heavily in OSB—starting up a second one in Oakdale, La. in early 2007 and of course the Corrigan facility this year—sawmills always had their place: Alexandria, La.; Castor, La.; Lemoyen, La.; Mexia, Ala.—all of them since sold, but now running a timbers mill adjacent the Martin softwood plywood mill in Chopin, La.

And speaking of Chopin, by the time it began production in 1996, Jonathan was president and CEO, and his cousin Roy III was executive vice president and CFO. While I had conversed with Jonathan many times, it wasn’t until 2004 when I visited the new and very impressive headquarters in Alexandria that I had the good fortune to converse with Roy. Their official titles have changed through the years, not that anybody ever had their titles straight anyway.

I don’t recall ever asking them if they felt they were lumber guys or panel guys, but I’m guessing they would respond that they are simply forest products guys and point to the 550,000 acres of certified timberland the company owns. They are also very spiritual guys, philanthropical guys and employee-centric guys. At the fear of leaving somebody out, I won’t even begin to name the talented personnel they’ve always surrounded themselves with.

I’ve always been very appreciative that they have continued to let our editors into their mills so we could write and publish articles such as the one that starts on page 10 of this issue.

May many more chapters be forthcoming.

RELATED ARTICLES

MARTCO ANNOUNCES CORRIGAN “TWO”

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HAPPY 25TH BIRTHDAY CHOPIN PLYWOOD

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ROY MARTIN III PAINTS REFRESHING, POSITIVE PICTURE

 

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APA Report: How Strong Tornadoes Damage Homes

On Dec. 26, 2015, the first EF4 or stronger tornado ever recorded in December in Texas made landfall in Garland and Rowlett, suburban towns near Dallas. APA sent a damage assessment team to the area immediately following the storm. The damage assessment team found numerous examples of severe damage, not just in the area most intensely affected by the storm, but also in areas where the tornado winds were not as intense, with damage indicators pointing to wind speeds well below the EF4 rating.

Building failures were attributed to several common structural weaknesses, including poor performance of laminated-fiber sheathing, missing metal connectors, and poor attachment of wall systems to both the roof and the foundation.

While it is challenging to design homes to withstand the most intense tornadoes, there are cost-effective design details that builders and designers can implement to significantly mitigate storm damage in less powerful winds along the edge of the storm’s path. By continuously sheathing walls with plywood or OSB and playing close attention to all connection details, builders can significantly increase the strength and resilience of their homes.

Download Texas Tornado Damage Assessment Report, Form SP-1177, including general findings, 50 images of tornado-damaged homes, and wind-resistant construction recommendations. The report is also available to purchase in print for $2.00.

From Woodworking Network: https://www.woodworkingnetwork.com/wood/apa-wood-panel-group-issues-study-how-super-strong-tornados-damage-homes

PELICE Will Address Greenfield Projects

PELICE Will Address Greenfield Projects

Written By: Rich Donnell

Organizers of the 2016 Panel & Engineered Lumber International Conference & Expo (PELICE) have announced several keynoters from the structural panel segment of the industry. Keynoters from the non-structural composite side will be announced soon.

The fifth biennial PELICE will be held April 7-8, 2016 in the Grand Ballroom North of the Omni Hotel at CNN Center in Atlanta, Georgia, USA. Hosted by Panel World magazine, PELICE in 2014 attracted 420 industry professionals who enjoyed 10 keynote presentations as well as forecasts and technical presentations delivered by 45 industry experts, supported by 75 equipment and technology companies that exhibited in the Ballroom.

PELICE will be immediately preceded by the fourth biennial Wood Energy Conference & Expo on April 5-6.

“The 2014 PELICE was refreshing because it was the first one going back to 2008 where all the talk wasn’t about the recession,” comments Rich Donnell, co-chairman of PELICE and editor-in-chief of Panel World magazine. “There was a lot of enthusiasm about projects-in-the-making. I believe that enthusiasm will continue into PELICE 2016 as housing and remodeling markets continue to climb. There will also be a definite buzz in the air at PELICE because it will be held right in the middle of the primary season for the 2016 presidential election.”

Donnell also notes that since the last PELICE there have been a number of production technology developments that will be addressed at PELICE 2016, as well as developments in engineered wood products, such as cross laminated timber, and in composite panels.

“We’ve rounded up a great lineup of keynote speakers from the structural segment of the industry,” Donnell adds. “We’ll now turn our attention to the non-structural side for additional keynoters.”

Donnell says two keynoters—Jonathan Martin, chairman & CEO of Louisiana-based Martin Companies, L.L.C.; and Steve Swanson, president and CEO of Oregon-based Swanson Group, will speak under the heading: “If I Could Build a New Plant In 2016, Here’s What I Would Do.”

Martin will address the development of Martco’s new oriented strandboard plant being built in Corrigan, Texas. The company currently operates an OSB plant in Oakdale, La., which it built and started up in 2006. Its history with OSB dates back to 1982 when it built and started up a plant in Le Moyen, La. It also operates a softwood plywood plant in Chopin, La., another greenfield project.

Martin
Swanson will address the new plywood and veneer facility Swanson Group is building in Springfield, Ore. to replace the plant that a fire destroyed in July 2014. Swanson Group operates veneer, plywood and lumber operations in Glendale and Roseburg, Ore. Swanson Group also purchased Olympic Panel Products in Shelton, Wash. in March and is relocating those assets to the new Springfield facility.

Swanson
Also on tap is Kurt Liebich, CEO of RedBuilt and New Wood Resources, both companies part of Atlas Holdings. RedBuilt manufactures I-joists, open web trusses and LVL at several manufacturing plants primarily in the Western U.S.

Liebich joined RedBuilt’s predecessor, Trus Joist, in 1994 and served in numerous senior management roles. He remained with the company when Weyerhaeuser acquired it in 1999, and was appointed vice president of Trus Joist and later VP of marketing for Weyerhaeuser’s iLevel division. When Atlas Holdings acquired the former commercial division of Trus Joist from Weyerhaeuser in 2009, it appointed Liebich as president and CEO of the company, which they named RedBuilt.

Atlas Holdings also appointed Liebich as president and CEO of Wood Resources LLC, which later sold with two plywood mills to Boise Cascade. Atlas subsequently formed New Wood Resources with Liebich as CEO. New Wood Resources operates the long-running plywood plant in Omak, Wash., and is also building a new plywood plant in Louisville, Miss., known as Winston Plywood & Veneer.

Liebich
Brian Carlson, president of OSB manufacturer Huber Engineered Woods LLC, will also join the keynoters lineup. Huber operates five OSB plants. Carlson has worked at Huber for 20 years and in various capacities prior to his promotion to president, including as product and field sales director, VP of sales & marketing and overseeing business development and strategy.

Carlson
The remaining keynoters as well as the complete agenda of speakers and technical session topics will be released in September.

As of early August, numerous equipment and technology companies had already signed on as exhibitor sponsors of PELICE. Leading the way is Babcock & Wilcox MEGTEC, which is a Gold sponsor not only for PELICE, but for the preceding Wood Energy Conference & Expo.

Early Silver sponsor exhibitors for PELICE include Baumer Inspection, Biele Wood, Brunette, Cogent Industrial Technologies, Con-Vey, Dieffenbacher, Electronic Wood Systems, Evergreen Engineering, GP Chemicals, Globe Machine Manufacturing, Hexion, Imal-Pal, M-E-C, Merritt Machinery/Meinan Machinery, Mid-South Engineering, MoistTech, Raute, Sweed Machinery, TSI/ Sigma Thermal, USNR, Venango Machine, Veneer Services, Westmill Industries, Willamette Valley, as well as Bronze sponsors Ventek and GreCon.  (Brunette, Cogent, Con-Vey, Dieffenbacher, Evergreen Engineering, GreCon, Imal-Pal, M-E-C, Mid-South Engineering, MoistTech, TSI-Sigma Thermal, Veneer Services/Bio­mass Engineering & Equipment will also join B&W MEG­TEC as exhibitors in the Wood Energy Conference & Expo.)

For more information visit https://pelice-expo.com/.

Dieffenbacher Supplies OSB Line To Martco

Dieffenbacher Supplies OSB Line To Martco

 

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Dieffenbacher received an order from Martco, LLC (a Roy O. Martin company) for a forming and press line as part of Martco’s recently announced OSB plant to be built in Corrigan, Texas.

Dieffenbacher’s scope of supply includes a four head forming station, a Belt / Flexoplan combination forming line and a 12 ft x 26 ft / 14 daylight multi opening hot press.

Construction will start on the Corrigan facility in the last half of 2015 and the first board is anticipated in 2017.

The plant is the second Martco OSB facility to utilize a Dieffenbacher press line. A similar line is currently operating at the Martco facility in Oakdale, Louisiana, which was commissioned in 2006.

From Fordaq: fordaq.com

 

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The monthly Panel World Industry Newsletter reaches over 3,000 who represent primary panel production operations.

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Panel World is delivered six times per year to North American and international professionals, who represent primary panel production operations. Subscriptions are FREE to qualified individuals.

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