Fletcher Building Orders Fine OSB Plant

Fletcher Building Orders Fine OSB Plant

Fletcher Orders Fine OSB Plant

New Zealand’s Fletcher Building Ltd. has ordered a complete plant for the production of Fine OSB from German machine manufacturer Dieffenbacher. The plant will be built at Fletcher Building’s Laminex site in Taupo, in the center of the country’s North Island. The new plant will include Dieffenbacher new belt dryer.

The belt dryer is one example of how Dieffenbacher technology will support the sustainability of the new plant. Along with digitalization, advanced plant engineering and operational excellence, sustainability is one of the four pillars of Dieffenbacher smart plant concept, CEBRO. The belt dryer has a low thermal energy consumption.

Fletcher Building’s new CEBRO plant will have the flexibility to produce fine OSB and conventional OSB. Fine OSB is a special type of board consisting of an OSB core layer covered top and bottom by layers of particleboard. It combines OSB’s excellent mechanical properties with the surface quality of particleboard.

Besides the new belt dryer, Dieffenbacher will supply an energy plant, a debarking line, purchased material infeed, strand production, a Maier impact mill, the screening and air grading, material recovery, glue preparation, glue dosing and gluing systems, the forming station and forming line, a CPS+ continuous press with press emission control system, raw board handling, pneumatic systems, electrics and automation, the digitalization solution EVORIS and the digital service platform MyDIEFFENBACHER. Dieffenbacher subsidiary B. Maier Zerkleinerungstechnik is responsible for engineering the entire wood yard up to the strander.

Hamish McBeath, Chief Executive Building Products at Fletcher Building, left, and Dieffenbacher CEO Christian Dieffenbacher

The new plant will replace a particleboard production line featuring an almost 50-year-old single-opening press supplied by Dieffenbacher to Fletcher Building in 1974. “It’s remarkable that our old press served us so well and for so long. With the right maintenance, we believe our new Dieffenbacher plant will last at least as long,” says Paul Thorn, Fletcher Wood Products Capital Works Manager.

Construction in Taupo will begin in early 2024. Startup is scheduled for the fourth quarter of the same year, with full-scale production by mid-2025.

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Uniboard Modernization On Track At Val-d’Or

Uniboard Modernization On Track At Val-d’Or

Uniboard reports its $350 million particleboard plant modernization program is going as planned at Val-d’Or, Quebec; originally announced in June 2022, this is the third phase of its modernization for its particleboard and TFL mill. More than $100 million was invested in Phase 1 and Phase 2, which were completed in 2017 and 2020, respectively. Uniboard broke ground on Phase 3 in September of 2022.

The first part of Phase 3 is a new distribution complex, which will be operational late this summer. Installation of the new particleboard line will begin in early 2024 and is expected to come on stream in the first quarter of 2025.

The new line will expand Val-d’Or’s annual particleboard production capacity from 360,000 M3 (205MMSF) to 550,000 M3 (310MMSF). The line will offer a range of panel formats and thicknesses. Val-d’Or uses 100% post-industrial wood residuals primarily sourced from black spruce softwood, known for making a light colored panel with excellent machining and cutting properties. Val-d’Or is also an FSC chain-of-custody certified facility.

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Jim Herold Retires From Rainier Veneer

Jim Herold Retires From Rainier Veneer

Rainier Veneer, Inc., Spanaway, Wash., announced that Plant Manager Jim Herold retired the first of June after 25 years as manager. Previously Herold worked at Roseburg Forest Products where he was plant manager of the Dillard plywood mill. He began his career at RFP after graduating from Oregon State University in 1974.

Rainier Veneer was plant built in 1992 on a 60 acre location 20 miles south of Tacoma. It became one of the largest softwood veneer manufacturing companies throughout the West Coast.

As good as he was a plant manager, Herold was an even better athlete. He was a champion wrestler at Astoria High School and Pacific University in the early 1970s. He transferred to Oregon State University to complete an impressive academic career, graduating in 1974.

Herold plans to travel and spend time with his family during retirement.

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West Fraser Announces Senior Leadership Transition Plan

West Fraser Announces Senior Leadership Transition Plan

Hank Ketcham, Chairman of West Fraser’s Board of Directors, announced that Ray Ferris, current West Fraser President and Chief Executive Officer, plans to retire on December 31, 2023.

Ferris has been with West Fraser for over 26 years in increasingly senior positions culminating in his appointment as President and Chief Operating Officer in 2018 and as a director of the Company in 2019.

During his tenure as Chief Executive Officer the company has grown substantially in sales, profits, product mix and geographic diversification. In addition, Ferris has driven the strong commitment to continual improvement in our safety, environmental and people programs.

Sean McLaren, current Chief Operating Officer, will be appointed to President and Chief Executive Officer effective January 1, 2024. McLaren has been with West Fraser and its predecessor companies for 35 years. West Fraser has benefited immeasurably from Ferris’ strong leadership and the Board enthusiastically looks forward to continued growth and success under McLaren’s leadership.

 

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. . . And Back In The U.S.

. . . And Back In The U.S.

. . .And Back In The U.S.

Article by Rich Donnell, Editor-in-Chief, Panel World July 2023

As has often been the case in my previous trips there, perhaps the leading topic of conversation at the Ligna show in Hannover, Germany in mid-May was the status of multiple new projects back in the United States, such as Roseburg’s new MDF plant in Oregon, Kronospan’s new OSB plant in Alabama, Hood Industries’ new softwood plywood mill in Mississippi and the discussion landed on some rumors that had been percolating.

I ran into a friend from the U.S. who is, how I can put this, “involved” in the panel industry. This person asked me if I had heard that Huber had selected a new location to build its next OSB facility. I told this person I hadn’t heard and asked where it was. “I can’t tell you,” this person answered. “Why not?” I asked. “Because the person who told me swore me to secrecy,” this person said. “I shouldn’t have even told you they had selected a location.” We laughed at the exchange. I mean, why not tell your most confidential information to the editor of a panel industry magazine?

“What letter does the state start with?” I asked with a chuckle. This person thought a moment, “Okay, it’s M.” In grade school I had learned a song in which you sang the names of the states in alphabetical order. “Alabama, Alaska, Arizona, Arkansas…” It was usually good for winning a beer in college when I pretended I didn’t know any such song but was just trying to recite the states in alphabetical order, purposefully stumbling over a state along the way as if I couldn’t quite remember it until miraculously coming up with it, much to the groans of my easily impressed peers.

My mind and memory quickly raced through the song: “Kentucky, Louisiana, Maine, Maryland, Massachusetts, Michigan, Minnesota, Mississippi, Missouri, Montana, Nebraska…”

It wouldn’t be Maine. Huber already had one there. Maryland, Massachusetts, nope. Michigan, possible, but unlikely. Minnesota, are you kidding me after what Huber just went through there? Mississippi, very possible, the state had come on like gangbusters with sawmills and plywood mills and apparently has timberland to spare. Missouri, negative. Montana, don’t think so.

“Mississippi,” I said. “Don’t say you heard it from me,” this person said. “I’ll never identify you,” I said, “except maybe by your initials…just kidding.”

Bernstein, Woodward and Watergate it wasn’t, but a couple of days later I did a Google search for Huber Mississippi. Lo and behold. There it was, not an official announcement from Huber, but a joint public notice from the U.S. Army Corps of Engineers and the Mississippi Dept. of Environmental Quality Control that Huber wanted to build an OSB plant in Shuqualak, Noxubee County, Mississippi, and the purpose of the public notice was to inform the public, I guess, that Huber wanted a permit in order to discharge fill material into some wetlands. It got much more specific than that, but my initial thought was didn’t Huber didn’t get enough of the wetlands thing during its effort to build an OSB plant in Minnesota before saying goodbye? I’m guessing the circumstances are much different this time.

I was able to pull together this information and get it on our news site online. About two weeks later, after I returned to the U.S. from Germany, Huber officially announced it was building its next OSB plant in Shuqualak, Miss. I owe my friend a beer.

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