Katerra Plans Components Factory

Katerra Plans Components Factory

Katerra Plans Components Factory

Katerra, a technology company that claims it is redefining the construction industry, announced plans to open a new advanced manufacturing factory in Tracy, Calif., where it will produce building components including wall panels, floor systems, roof truss assemblies, windows, cabinets and finishes.

Katerra reports it is expanding its U.S. operations to support $3.7 billion in new build project bookings. With its new 577,000 sq. ft. factory, Katerra’s manufacturing presence in Tracy will add more than 500 jobs. This facility will complement Katerra’s existing California operations, including its headquarters in Menlo Park and office in San Francisco.

“Establishing a manufacturing presence in the Central Valley made sense to efficiently serve the West Coast market while gaining access to talent to operate advanced robotic equipment,” says Michael Marks, chairman and co-founder of Katerra.

Katerra says its integrated factory model seamlessly connects building design to the factory floor and job site. Compared to its first and existing factory located in Phoenix, Ariz., Katerra’s next generation plant will be an advanced manufacturing facility with significantly more automation. The operation will include fully automated wood frame wall production lines, automated floor lines, automated cabinet and finish areas, automated roof truss lines, an automated window line and a light gauge steel production line. The factory will be able to produce, on an annual basis, the equivalent of 12,500 multifamily units. Production is scheduled to begin in 2019

Katerra is also currently constructing a mass timber manufacturing facility in Spokane, Wash., which will produce cross-laminated timber wall panels and floor systems when it comes on­line in 2019. Katerra’s near-term manufacturing expansion plans for the U.S. includes three more building components factories to serve the South and East Coast markets, as well as another mass timber production facility to be lo­cated in the Southeast.

l Barely a week after announcing the acquisition of North American pioneering mass timber design firm Michael Green Architecture (MGA) in the Pacific Northwest, Katerra has now acquired Atlanta-based architectural firm Lord Aeck Sargent (LAS). While LAS doesn’t have the mass timber experience that MGA does, it counts sustainable urban projects in its portfolio.

More importantly, the two acquisitions give Katerra architect licenses in 31 states plus in British Columbia and Alberta, Canada while doubling Katerra’s overall design staff.

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CalAg Rice MDF Plant Is A Go

CalAg Rice MDF Plant Is A Go

 

The CalAg rice straw-based medium density fiberboard plant is becoming a reality. CalPlant I, as it is called, has completed and closed financing for a $315 million plant to be built in Willows, Calif. with a production capacity of 140MMSF (3/4 in. basis) and a startup goal of late 2018.

The project has been in the works for more than 20 years, since the principals first shipped California grown rice straw to England for testing. Since then, the endeavor experienced a series of “almosts,” until the recent successful financing, which includes $228 million of tax-exempt private activity revenue bonds priced through the California Pollution Control Financing Authority, and $87 million cash equity.

A group of minority investors includes a subsidiary of Teachers Insurance and Annuity Association of America, Columbia Forest Products, the German-based machinery manufacturer Siempelkamp, CalAg LLC and a range of other investors.

The project stems from state legislation in 1991 that prohibited farmers from burning rice straw, the waste product of rice harvesting. Smoky haze had become an issue in the region.

CalAg President Jerry Uhland, a rice farmer, joined a small venture formed by another agriculture man, Jim Boyd, in 1996 that began researching rice straw-based MDF. They were soon joined by Les Younie, who had worked in wood products operations, and who today remains Vice President of Manufacturing.

The project is expected to bring several environmental advantages including water use reduction, methane emissions reduction, fungicide and chemicals reduction. And obviously it provides a new recycling market for roughly 275,000 tons of rice straw annually.

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Pierce Leads Winston Plywood & Veneer

Pierce Leads Winston Plywood & Veneer

Winston Plywood & Veneer announced that Jon Pierce now serves as President and is overseeing startup and operation of the company’s new plywood mill in Louisville, Miss.

“I have known Jon as a friend and colleague for many years and can say without hesitation, he’s the right man for the job,” states New Wood Resources CEO Kurt Liebich.

Pierce is a longtime member of the Atlas Holdings and New Wood Resources’ family. He was previously president of Olympic Panel Products in Shelton, Wash.

“His (Pierce’s) approach at Olympic was simple; he supported his team by making the safety of every associate his top priority, each and every day. He understands our workplace from the bottom up, having started his career as a project manager over two decades ago. At each stop in his career, his company has been a stronger, safer and more profitable place than when he arrived,” Liebich adds.

Pierce received his degree in Mechanical Engineering from California State University.

Pierce takes over the Winston Plywood role from Liebich, who had been overseeing the plywood mill since Dr. Richard Baldwin’s retirement in September.

“Winston Plywood is the finest plywood facility in North America. Our future is bright,” states Liebich, who will continue his role as New Wood Resources CEO.

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