CalAg Rice Straw MDF Plant

CalAg Rice Straw MDF Plant

CalAg Rice Straw MDF Plant

 

Here’s how the new CalPlant I (CalAg) rice straw based MDF plant in Willows, California looked as of February 5, 2019, compliments of CEO Jerry Uhland. The $315 million facility is expected to start up in the third quarter and will have a production capacity of 140MMSF annually and process 275,000 tons of rice straw annually.

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EPA Updates, Clarifies Formaldehyde Emission Standards For Composite Wood

The Environmental Protection Agency (EPA) has proposed technical amendments to its formaldehyde emissions standards for composite wood products.

Published last week in the Federal Register, the proposed changes primarily address concerns over testing and certification provisions of the rule published in December 2016, which require suppliers, importers, and manufacturers of hardwood plywood, MDF, and particleboard to limit the products’ formaldehyde emissions.

The EPA proposed removing the requirement for annual correlations between third-party certifiers and other mill quality testing procedures. The changes also clarify labeling requirements.

The changes are meant to streamline compliance and align more closely with the California Air Resources Board (CARB) Toxic Control Measures (ATCM) Phase II.

Public comments from a June meeting influenced the proposed rule. The meeting was held to address technical issues, like correlation and equivalence of testing methods, how test data is treated, and handling sampling requirements. Public comments on the latest proposed changes will be accepted until December 3.

Read more on this from Woodworking Network at https://www.woodworkingnetwork.com/news/woodworking-industry-news/epa-updates-clarifies-formaldehyde-emission-standards-composite-wood?ss=news,news,woodworking_industry_news,news,almanac_market_data,news,canadian_news.

Katerra Plans Components Factory

Katerra Plans Components Factory

Katerra Plans Components Factory

Katerra, a technology company that claims it is redefining the construction industry, announced plans to open a new advanced manufacturing factory in Tracy, Calif., where it will produce building components including wall panels, floor systems, roof truss assemblies, windows, cabinets and finishes.

Katerra reports it is expanding its U.S. operations to support $3.7 billion in new build project bookings. With its new 577,000 sq. ft. factory, Katerra’s manufacturing presence in Tracy will add more than 500 jobs. This facility will complement Katerra’s existing California operations, including its headquarters in Menlo Park and office in San Francisco.

“Establishing a manufacturing presence in the Central Valley made sense to efficiently serve the West Coast market while gaining access to talent to operate advanced robotic equipment,” says Michael Marks, chairman and co-founder of Katerra.

Katerra says its integrated factory model seamlessly connects building design to the factory floor and job site. Compared to its first and existing factory located in Phoenix, Ariz., Katerra’s next generation plant will be an advanced manufacturing facility with significantly more automation. The operation will include fully automated wood frame wall production lines, automated floor lines, automated cabinet and finish areas, automated roof truss lines, an automated window line and a light gauge steel production line. The factory will be able to produce, on an annual basis, the equivalent of 12,500 multifamily units. Production is scheduled to begin in 2019

Katerra is also currently constructing a mass timber manufacturing facility in Spokane, Wash., which will produce cross-laminated timber wall panels and floor systems when it comes on­line in 2019. Katerra’s near-term manufacturing expansion plans for the U.S. includes three more building components factories to serve the South and East Coast markets, as well as another mass timber production facility to be lo­cated in the Southeast.

l Barely a week after announcing the acquisition of North American pioneering mass timber design firm Michael Green Architecture (MGA) in the Pacific Northwest, Katerra has now acquired Atlanta-based architectural firm Lord Aeck Sargent (LAS). While LAS doesn’t have the mass timber experience that MGA does, it counts sustainable urban projects in its portfolio.

More importantly, the two acquisitions give Katerra architect licenses in 31 states plus in British Columbia and Alberta, Canada while doubling Katerra’s overall design staff.

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Structural EWP Exempt From New EPA Formaldehyde Regulations

The U.S. Environmental Protection Agency’s (EPA) new federal formaldehyde emissions regulations took effect on June 1st, 2018. As of this date all composite wood products must be certified as compliant with these regulations.The EPA defines composite wood products here as both domestic and imported particleboard, medium density fiberboard (MDF), and hardwood (decorative) plywood.

Structural engineered wood products made for construction applications are exempt from this regulation, including structural plywood, oriented strand board (OSB), wood I-joists, laminated veneer lumber, and glued-laminated timber. All of these products are manufactured with low-emitting, moisture-resistant adhesives in accordance with existing product standards and building codes, according to The Engineered Wood Association (APA).

For quick reference, structural engineered wood products marked with the APA Mark of Quality are considered exempt from the new regulations. If unmarked products from APA member mills are sold into applications that do not require a certification mark, the product invoice and an APA certificate of conformance can be used to identify the product as exempt.

The Formaldehyde Standards for Composite Wood Products Act was signed by President Barack Obama on July 7th, 2010, based on the Air Toxic Control Measure developed by the California Air Resources Board (CARB). The first phase of regulation rollout, now in effect, allows for compliance with either the CARB ATCM Phase II or the U.S. EPA TSCA Title VI. Starting March 22nd, 2019, only the U.S. EPA TSCA Title VI will be permitted as a path to compliance.

From Builder: https://www.builderonline.com/building/regulation-policy/structural-engineered-wood-products-exempt-from-new-epa-formaldehyde-regulations_o

Katerra Acquires Timber Construction Pioneer Michael Green Architecture

Tall timber construction, hyped as one of the next big things in architecture and construction, has slowly gained traction as a small number of multistory projects have started to showcase the possibilities of a more sustainable type of building. A new business deal between a construction startup and a pioneer in tall timber design may help speed up more widespread adoption of this technology.

Earlier this year, Katerra, a Silicon Valley startup focused on the construction industry, received $865 million in funding from the SoftBank Vision Fund, a billion-dollar venture capital firm that has invested in leading startups such as Uber. Katerra has used some of its sizable bankroll to acquire Michael Green Architecture Inc. (MGA), a Vancouver-based firm and one of the pioneers of tall timber construction.

Katerra, which bills itself as a tech firm, has pitched itself as a disruptor in the staid construction industry, suggesting that its innovative technology, and focus on vertically integrating the building process, will allow it to build better, faster, and cheaper than conventional firms.

The acquisition of MGA, the eponymous firm whose founder is considered one of the leaders in tall timber design and architecture, suggests they see wooden buildings as a big part of the solution.

Currently valued at $3 billion, Katerra has built a sizable construction firm since launching in 2015. The Menlo Park, California-based company employs 1,500 people, has booked more than $1.3 billion in new projects, and has constructed an operational facility in Phoenix to manufacture its own material. The company’s goal is to be a one-stop shop, offering design, manufacturing, and construction services.

From Curbed.com: https://www.curbed.com/2018/5/30/17409466/construction-startup-tall-timber-katerra-michael-green