Eco-Friendly ‘Plyscrapers’ Are On The Rise

Ever since the 10-story Home Insurance Building in Chicago was called the first “skyscraper” in 1885, architects have been striving to create ever-taller buildings. Ten stories quickly became 20, 20 became 50, and on and on. In 2009 the Burj Khalifa in Dubai became the world’s tallest building, with its 154 floors towering above ground level.

So why is the mayor of Portland, Oregon, calling a modest 12-story tower set for completion there next year “a true technological and entrepreneurial achievement?” It’s not the affordable housing the building affords, nor its dozens of bike racks or even the roof farm that has Ted Wheeler gushing. It’s that the Framework apartment building will be made almost entirely of wood.

Once completed, Framework will be America’s tallest wooden building and its first “plyscraper” — a high-rise building built with panels made of cross-laminated timber (CLT). These modular sheets are made from cheap, sustainable softwood that are glued or pinned together in layers — a bit like super-strong, super-thick plywood.

While the raw material might vary in quality, CLT (also known as mass timber) is engineered to be stronger than concrete. CLT panels resist earthquakes and even fire, charring instead of catching alight like the lumber in typical homes.

Plyscrapers can be bolted together in days, and they require a fraction of the labor use to erect traditional steel-and-concrete high-rises. “You don’t need an experienced master carpenter to do this,” says Casey Malmquist, founder of Columbia Falls, Montana-based SmartLam, one of only two CLT manufacturers in the U.S. “It literally goes together like Legos.”

From NBC News: https://www.nbcnews.com/mach/tech/eco-friendly-plyscrapers-are-rise-here-s-why-ncna793346

SmartLam Is First U.S. CLT Manufacturer To Earn SFI Certification

The Sustainable Forestry Initiative Inc. (SFI) announced today that SmartLam, LLC, is the first U.S. manufacturer of cross laminated timber (CLT) to be certified to the SFI 2015-2019 Chain-of-Custody Standard. SmartLam is also the first manufacturer to produce CLT in the U.S.

SmartLam manufactures CLT for a variety of applications, including floor, roof and wall systems. SFI’s Chain-of-Custody Standard helps companies address the growing demand from governments, customers, and consumers for responsibly sourced forest products.

CLT is the next-generation of engineered wood products. Extensively tested and already widely used in Europe, CLT has vast applications for construction, industrial matting and bridging. Architects and builders choose wood because it looks great, has numerous environmental characteristics – including renewability – and it’s easy to work with. In addition, trees absorb carbon dioxide from the atmosphere as they grow, sequestering and storing the carbon while producing oxygen which reduces greenhouse gases and improves air quality.

“At SmartLam, we make CLT, but we like to tell our clients what we really sell is time. CLT increases construction speed and reduces a project’s cost and carbon footprint. Now, with certification to the SFI Chain-of-Custody Standard, we can also offer our clients supply chain assurance that our products are sourced from well-managed forests that are third-party certified to SFI’s rigorous standards,” said Casey Malmquist, President and General Manager at SmartLam.

SmartLam produces CLT at its Columbia Falls facility in Northwest Montana and is part of a global movement to use wood in tall buildings. Advances in technology are producing more engineered wood products and mass timber products that increase the capabilities of building with wood.

From PR Newswire: https://www.prnewswire.com/news-releases/smartlam-is-first-us-clt-manufacturer-to-earn-sfi-chain-of-custody-certification-300452619.html

U.S. Forest Service: Build Better, Stronger, Faster With CLT

The U.S. Forest Service is working to build markets for innovative forest products. One of these products, cross-laminated timber, also known as CLT, offers an opportunity for raising tall buildings with wood, opening up a completely new market for wood products.

And there’s tremendous opportunity to increase the market share for wood-based construction. Because of its high strength, CLT is an advantageous alternative to traditional building materials such as concrete, masonry, and steel. Because CLT panels resist compression, they are well-suited for building multistory structures, especially mid-rise buildings. Made from layers of dried lumber boards, stacked in alternating direction at 90-degree angles, glued and pressed to form solid panels, CLT has exceptional strength and stability and can be used as walls, roofs, and floors.

Additionally, CLT is highly resilient to fire, earthquakes, and even explosions. In fact in a recent series of live blast tests, CLT passed with flying colors. An examination of the results showed that the CLT structures suffered less degradation than expected and might outlast concrete and steel.

In terms of fire, CLT is like using a large log to start a campfire—it doesn’t ignite easily. And when it does burn, a char layer forms on the outside, protecting the inside and allowing the wood panel to maintain its structural integrity during fire scenarios.

Researchers have conducted extensive seismic testing on CLT and found that the panels perform exceptionally well in multi-story applications. When a seven-story CLT building was tested on the world’s largest shake table in Japan, it survived 14 consecutive earthquake simulations with almost no damage.

From the USDA: https://www.usda.gov/media/blog/2017/04/04/build-better-stronger-faster-clt

Mass Timber: From ‘What The Heck Is That?’ To ‘Wow!’

Mass timber is sprouting up in cities in North America and abroad. After years of feasibility studies and design proposals, buildings six stories or taller constructed primarily from pre-engineered wood products are being considered in cities around the world.

In London, one proposal, called the Splinter, would rise to 100 stories. In Chicago, Perkins+Will (in collaboration with Thornton Tomasetti and the University of Cambridge) has designed an 80-story high-rise with 300 duplex apartments. If built, River Beech—a key component of P+W’s master plan for the Riverline development—would be made almost entirely from mass timber.

So-called “plyscrapers” are still a tiny sliver of nonresidential construction. In the past five years, only 17 buildings seven stories or taller have been completed worldwide, mostly in Europe and Canada. Six more have started construction, according to the American Wood Council.

Mass production of timber for high-rise construction is still in its infancy in North America. Specifying these products in the U.S. faces resistance from insurers, regulators, and code officials. Steel fabricators and concrete suppliers disparage mass timber for taller buildings on the grounds of safety and durability.

Proponents cite the speed at which tall buildings can be constructed using pre-engineered wood and mass timber’s ability to sequester carbon. Joey-Michelle Hutchison, RA, LEED AP BD+C, CSBA, Associate Vice Principal, CallisonRTKL, says, “The role of mass wood is going to grow because of the demand for sustainable design.” Researchers from Yale and the University of Washington, in a study published in the Journal of Sustainable Forestry (March 28, 2014), postulated that using wood substitutes for constructing buildings (and bridges) could save 14–31% of global CO2 emissions.

From Building Design + Construction: https://www.bdcnetwork.com/mass-timber-what-heck-wow

Portland State University Tests CLT’s Seismic Strength

When the 12-story Framework building planned at Portland’s Northwest 10th Avenue and Glisan Street is complete, it may look to passers-by like any other Pearl District condo tower.

But it will hold a special distinction in the sustainable building world: the nation’s tallest building made primarily from mass timber (long pieces of timber, glue-laminated together).

Designers and engineers across the country are chasing an innovative style of mass timber construction pioneered in Europe, which they believe will go a long way to reduce the carbon footprint of large buildings.

The breakthrough came with the development of cross-laminated timber or CLT: Large, layered flat panels used as floors and walls (rather than just beams as vertical posts).

As Oregon moves on multiple fronts to take the national lead in all-wood construction for tall buildings, Portland State University stepped up early to do basic research. PSU won a three-year, $400,000 National Science Foundation grant to study two aspects of mass timber construction: its sustainability and how well it resists earthquakes.

From Sustainable Life: https://pamplinmedia.com/sl/337694-214716-psu-tests-new-green-woods-seismic-strength