CalAg Rice MDF Plant Is A Go

CalAg Rice MDF Plant Is A Go

 

The CalAg rice straw-based medium density fiberboard plant is becoming a reality. CalPlant I, as it is called, has completed and closed financing for a $315 million plant to be built in Willows, Calif. with a production capacity of 140MMSF (3/4 in. basis) and a startup goal of late 2018.

The project has been in the works for more than 20 years, since the principals first shipped California grown rice straw to England for testing. Since then, the endeavor experienced a series of “almosts,” until the recent successful financing, which includes $228 million of tax-exempt private activity revenue bonds priced through the California Pollution Control Financing Authority, and $87 million cash equity.

A group of minority investors includes a subsidiary of Teachers Insurance and Annuity Association of America, Columbia Forest Products, the German-based machinery manufacturer Siempelkamp, CalAg LLC and a range of other investors.

The project stems from state legislation in 1991 that prohibited farmers from burning rice straw, the waste product of rice harvesting. Smoky haze had become an issue in the region.

CalAg President Jerry Uhland, a rice farmer, joined a small venture formed by another agriculture man, Jim Boyd, in 1996 that began researching rice straw-based MDF. They were soon joined by Les Younie, who had worked in wood products operations, and who today remains Vice President of Manufacturing.

The project is expected to bring several environmental advantages including water use reduction, methane emissions reduction, fungicide and chemicals reduction. And obviously it provides a new recycling market for roughly 275,000 tons of rice straw annually.

RELATED ARTICLES

CALPLANT I GEARS UP FOR FIRST BOARD

CALPLANT I NEARS THE FINISH (OR STARTING) LINE

CALAG RICE STRAW MDF PLANT

 

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Borg Manufacturing Orders Particleboard Plants From Siempelkamp

Two successful sales confirm that Siempelkamp’s expertise enjoys best reputation in Down Under as well: Borg Manufacturing Pty. Ltd., a leading Australian producer of melamine-laminated boards, has ordered a new particleboard plant for its Oberon location. Moreover, Borg has ordered a retrofitting concept from Siempelkamp to use their latest technologies effectively in their existing plant.

The new particleboard plant will be set up in Oberon in the Australian state of New South Wales, where Borg Manufacturing operates a facility for wood-panel surfacing. Impressive investments will enhance its market value significantly. Having so far purchased all their particleboard the company now strives for more autonomy by running their own production facility.

In this Borg relies on Siempelkamp’s support: The Krefeld-based machinery and plant manufacturer received the order for a particleboard plant including a Generation 8-ContiRoll (pressing format 8’ x 40.4 m, designed for an output of 1,500 m³/day). In this plant, two important technological core competences will be realized: for one the almost isobaric pressure distribution in the press and secondly the latest forming technology, presently representing the latest benchmark with respect to raw material consumption.

This is achieved, amongst others, by an optimized material feed into the dosing bins and by two field proven EcoFormers, which are wind formers for producing the surface layers. The mat former system is completed with two CageFormers for producing the core layers; the formers are equipped with modules designed to adjust the weight-per-unit area of the mat. The interplay of these components enables a high forming precision and – along with the almost isobaric pressure distribution in the ContiRoll – ensures an especially material- and cost-efficient particleboard production. These important features have contributed to convince our customer.

From Woodworking Network: https://www.woodworkingnetwork.com/news/woodworking-industry-news/borg-manufacturing-orders-new-particleboard-plants-siempelkamp