Composite Panel Plants Awarded For Safety Records

Fourteen composite panel facilities and one corporation as a whole were recognized for their safety achievements during the Composite Panel Association’s annual spring meeting held last week in Tucson, Arizona.

Louisiana-Pacific Corp. received the Safety Innovation Award for its Behavior-Based Safety Observation Program.

Awards were also given to participating manufacturing plants with exemplary safety records, including acknowledgments for long-term, annual, safety improvement, and safety achievement.  Awards were given to plants with low/less than 277,000 worker-hours per year (Class I) and high/more than 277,000 worker-hours per year (Class II).

The awardees for the best long-term safety record over the past three years were Arauco North America, Malvern, Arkansas (Class I) and Louisiana-Pacific Corp., Roaring River, North Carolina (Class II).

The annual safety award for having zero incidents among Class I plants during 2015 was shared by Arauco North America (MDF), Bennettsville, South Carolina; Kronospan LLC, Eastaboga, Alabama; Plummer Forest Products, Post Falls, Idaho; Roseburg, Taylorsville, Mississippi; and West Fraser Mills Ltd. (WestPine), Quesnel, British Columbia.

From Woodworking Network: https://www.woodworkingnetwork.com/wood/panel-supply/composite-panel-plants-awarded-safety-records?ss=news,news,woodworking_industry_news,news,almanac_market_data,news

13 Composite Panel Plants Named Best In Safety

Thirteen composite panel facilities and one corporation as a whole were recognized for their safety achievements during the Composite Panel Association’s annual spring meeting held last week in Bonita Springs, FL.

Arauco North America received the Safety Innovation Award for the Safety Leadership Program implemented at its particleboard and MDF mills in Moncure, NC. Arauco’s use of leadership training, monthly safety updates communications, and procedure and policy development resulted in the facilities recording their lowest incident rate in the last 15 years, while the severity and frequency of incidents also decreased. Workers’ compensation claims also dropped 90% in 2014.

Composite panel plants in the Class I (low worker-hours) and Class II (high-worker hours) were also recognized for:

• Best long-term safety record over the past three years: Del-Tin Fiber LLC, El Dorado, AR (Class I) and Louisiana-Pacific Corp., East River, NS (Class II).
• Having zero incidents among Class I plants during 2014: Arauco North America (MDF), Bennettsville, SC; Arauco North America, Malvern, AR; Arauco North America, Sault Ste Marie, ON; and Del-Tin Fiber LLC, El Dorado, AR.
• Safety improvements: West Fraser Mills Ltd. (WestPine), White Court, AB (Class I) and Langboard Inc., Willacoochee, GA (Class II).
• Achieving an incident rate of less than 50% of the industry average, over the past three years.  Class I plants were: Arauco North America, Malvern, AR; Del-Tin Fiber LLC, El Dorado, AR; SierraPine, Martell, CA; West Fraser Mills Ltd. (Ranger Board), White Court, AB; and West Fraser Mills Ltd. (WestPine), Quesnel, BC.  Class II plants were: Arauco North America, Albany, OR; Louisiana-Pacific Corp., East River, NS; Louisiana-Pacific Corp., Roaring River, NC; and Roseburg, Missoula, MT.

From Woodworking Network: https://www.woodworkingnetwork.com/news/woodworking-industry-news/composite-panel-plants-recognized-safety-achievements

North American Composite Panel Market Grows

Composite panel consumption is projected to grow in North America through 2016, buoyed in part by the strengthening of the U.S. housing market and positive indicators of improvement in the furniture and related industries. Figures from Resource Information Systems, Inc. (RISI) project particleboard consumption to rise 10 percent in 2015, to 3.29 billion square feet, and grow 11 percent in 2016, to 3.64 billion square feet. Similarly, MDF is projected to hit 2.97 billion square feet in 2015, a rise of 9 percent, and jump to 3.28 billion square feet in 2016, up 10 percent.

Panel producers are gearing up, with already two companies announcing multi-million plant investments this year.

Uniboard announced Feb. 5 that it will invest more than $53 million at its Val-d’Or particleboard and thermally fused laminate (TFL) facility as part of its plan to increase productivity and upgrade key production areas. The company produces particleboard, MDF and TFL from mills in Val-d’Or, Sayabec, Mont-Laurier and Laval, Canada.

Uniboard President and CEO James N. Hogg said the project will enable the company to enhance its engineered wood and value-added product offerings. “Over recent years, Uniboard has invested heavily into product development, launching new color collections including North America’s first registered embossed thermofused laminate panels as well as expanding our successful NU Green range of low and no-formaldehyde products,” he added.

This followed the Jan. 26 news from Arauco that it will invest $30 million to grow the particleboard and TFL capacity at its mill in Bennettsville, SC. The new technology is expected to be in place by the fourth quarter. Arauco said increased dryer capacity will help it to improve its particleboard production by 60 million ft2, on a 3/4-inch basis annually. Arauco also will add a high-tech fast-cycle press for TFL production.

From Woodworking Network: https://www.woodworkingnetwork.com/wood/panel-supply/Composite-Panel-Market-Grows-Consumption-to-Hit-10-in-2015-294396371.html#sthash.7iZYxiAW.dpbs

Arauco Announces Particleboard Expansion

From: Panel World Staff

Arauco is investing $30 million to expand particleboard and TFL (thermally fused laminate/melamine) capacity for its Carolina Particleboard Mill in Bennettsville, SC.

The particleboard expansion, with a scheduled startup in the fourth quarter of this year, will increase production by 60MMSF (¾ in. basis or 100,000 m3) annually through increased dryer capacity. This project will also improve the plant’s flexibility to source a broader range of raw material in response to regional changes in the wood supply mix.

To complement the panel expansion, Arauco is also investing in a next generation fast-cycle press for TFL production, which is also scheduled to start in the fourth quarter. The new installation will add to the three existing fast-cycle TFL presses in the region.

The new line will further equip the particleboard and MDF site with a state-of-the-art press featuring higher throughput, faster changeover capabilities, higher pressure for deep textures and paper alignment technology for registered emboss designs. The company’s goal with these investments is to meet the growing demand for particleboard, and to broaden its TFL design offering in the region.

“These capacity and value-add investments translate into improved product sourcing options for our customers, and in turn generate additional long-term jobs for this manufacturing complex and the Bennettsville community at large,” states Mike Reardon, Regional Manufacturing Director.