Mushrooms Replace Formaldehydes In Particleboard Manufacturing

Mushrooms Replace Formaldehydes In Particleboard Manufacturing

 

An American design and material science company has developed an unlikely replacement for the toxic urea formaldehyde used in particleboard manufacturing: mushrooms.

Ecovative Design has figured out how to replace urea formaldehyde, which is used to bind wood particles together in particleboards, with the root structure of mushrooms, called mycelium.

The firm claims that mycelium performs as good as any formaldehyde in binding the wood particles, but will break down into harmless organic matter when disposed.

Ecovative is currently using mycelium in particleboard, insulation, brick manufacturing and packaging materials, but has predicted that the product will be used in the manufacturing of other construction materials in the future.

From Architecture & Design.

 

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Swanson Acquires Olympic Panel

Swanson Acquires Olympic Panel

Swanson Acquires Olympic Panel

 

Swanson Group Manufacturing LLC has acquired Olympic Panel Products in Shelton, Wash., a longtime panel manufacturing facility and top plywood overlay producer in North America. Swanson purchased the plant from Atlas Holdings subsidiary New Wood Resources.

The plant in Shelton will operate into 2016 while Swanson rebuilds its Springfield, Ore. plant that was destroyed by fire in summer 2014. Plans are to eventually transfer Olympic Panel’s assets and production to the new Springfield facility.

“Swanson is building a world-class plywood and veneer manufacturing facility in a location with an excellent workforce and log supply,” says Steve Swanson, President and CEO of Swanson Group. “We have long been impressed with the quality and depth of Olympic’s overlay product line and believe this acquisition fits with our goal to become the leading producer of overlay panels in North America.”

According to Swanson, some of the equipment in Shelton will make its way to Springfield. “We won’t be using the lathe or dryers from Shelton, but we will be using some presses, sand­ers, spreaders, detail saws, etc.,” he says. “We plan to start some layup at Springfield before we take Shelton down.”

The plywood plant at Shelton dates to 1964 when it was built by Simpson Lumber—and it’s physically a part of Simpsons’ large manufacturing complex there, sharing power and steam. Atlas Holdings purchased the plant’s assets from Simpson in 2003 and renamed the plant Olympic Panel Products.

Swanson plans to have its new mill finished and ready to start up by mid 2016. The plant will employ 190.
Swanson says the mill will utilize a state-of-the-art triple-spindle peeling system with sheet and random stacking; two dryers, one handling wides and the other randoms, feeding to respective stacking systems; and a layup line and related systems that enable more overlay production.

When in full operation, the plant should produce 20MMSF of veneer per month while laying up about 10-12MMSF. Of the remaining output, lower grade material will go to Swanson’s Glen­dale, Ore. plywood plant for use in sheathing products, and higher grades will be sold to LVL producers in the region.

The Swanson Group acquired the Springfield plant in 2007 and also operates a plywood plant and saw­mill in Glendale and a stud mill in Roseburg, Ore. Including a helicopter division and forest products sales and distribution company, Swanson Group employs more than 630 in western Oregon.

 

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American Wood Council Awarded USDA Grant To Research Tall Wood Construction

The American Wood Council has been awarded a $250,000 grant from the U.S. Department of Agriculture (USDA) to conduct research on the fire performance of mass timber buildings. AWC will partner with the National Fire Protection Association’s (NFPA) Fire Protection Research Foundation and the Property Insurance Research Group.

The AWC proposal is intended to advance the construction of taller wood buildings in the United States by demonstrating the fire performance of newer mass timber products. Over the last several years, tall wood buildings have been completed around the world using this new technology – including a 9-story building in London, 10-story in Prince George, Canada, and 14-story building now under construction in Bergen, Norway. These buildings have consistently demonstrated the successful application of mass timber technologies.

“Findings from this project will inform the building community and the insurance industry, providing an increased level of confidence in both the adequacy of this new construction type and when setting fire insurance premiums. This is a new method of construction to insurers, and in order to provide reasonable insurance coverage, they need to understand the performance of the material,” said AWC Vice President of Codes & Regulations Kenneth Bland. Increased use of wood in building construction also holds great promise for improved environmental impacts.

“Innovative mass timber wood products encourage sustainable forestry and capture large amounts of carbon, thereby reducing greenhouse emissions through both sequestration and the substitution of wood for more carbon-intensive products. The construction of tall wood buildings would put America at the forefront of an emerging global opportunity,” said AWC President & CEO Robert Glowinski.

When announcing the USDA 2015 Wood Innovations grant recipients, Agriculture Secretary Tom Vilsack said, “Working with our partners, the Forest Service is promoting deployment of new technologies, designed to support new market opportunities for wood energy and innovative wood building materials.”

From the American Wood Council: https://www.awc.org/NewsReleases/2015/newsreleases2015.php#20150415

Montana Senator Helps Secure $250,000 For SmartLam

U.S. Sen. Jon Tester, D-Mont., helped secure a $250,000 grant from the U.S. Department of Agriculture for SmartLam, a cross-laminated timber manufacturer and distributor in Columbia Falls.

In January, Tester wrote a letter of support for SmartLam’s Wood Innovations Planning Grant application. The grant was announced last week.

“The folks at SmartLam are producing a unique product, and these additional resources will help them continue to grow and hire folks in the Flathead Valley,” Tester said in a news release. “Successful operations like SmartLam continue to show the country the high quality businesses here in Montana.”

SmartLam is the first manufacturer and distributor of cross-laminated timber products in the United States. When its expansion is complete, it will be the largest cross-laminated timber manufacturer in the world.

Wood Innovations Grants are awarded to companies that use wood products as a renewable energy source and as a building material. The money is designed to increase the use of wildfire fuel from public lands to promote forest health and create jobs.

From the Daily Inter Lake: https://www.dailyinterlake.com/members/tester-helps-secure-for-smartlam/article_ffe490e2-e2f2-11e4-b4b7-a774ff6ea976.html

Dieffenbacher Supplies OSB Line To Martco

Dieffenbacher Supplies OSB Line To Martco

 

Dieffenbacher received an order from Martco, LLC (a Roy O. Martin company) for a forming and press line as part of Martco’s recently announced OSB plant to be built in Corrigan, Texas.

Dieffenbacher’s scope of supply includes a four head forming station, a Belt / Flexoplan combination forming line and a 12 ft x 26 ft / 14 daylight multi opening hot press.

Construction will start on the Corrigan facility in the last half of 2015 and the first board is anticipated in 2017.

The plant is the second Martco OSB facility to utilize a Dieffenbacher press line. A similar line is currently operating at the Martco facility in Oakdale, Louisiana, which was commissioned in 2006.

From Fordaq: fordaq.com

 

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Boise Cascade Upgrades, Increases Capacity At Louisiana Plywood Mill

Boise Cascade will make a $43 million capital investment to upgrade and increase capacity at its Florien, Louisiana, plywood mill located in the state’s Northwest Region. The Florien mill is one of three major manufacturing sites Boise Cascade operates in Louisiana. Other locations include a plywood mill in Oakdale and an engineered wood products mill in Alexandria. The expansion is scheduled to begin this summer.

In Florien, Boise Cascade will replace two dryers and substantially increase its capacity for manufacturing veneer products, with the company also adding log yard storage space and new press equipment that will boost capacity. The Florien mill supplies veneer for Boise Cascade’s Alexandria engineered wood products mill, where the company produces such items as I-joists and laminated veneer lumber. The company also produces veneer for plywood manufactured in Florien and Oakdale and used for concrete forms, sheathing and subfloors.

“Having spent the last seven years of my career working with our employees at our three Louisiana locations, I am very pleased to have Boise Cascade invest in its future here and in the future of our Louisiana employees,” Boise Cascade’s Mike Brown, Wood Products operations manager said. “With over 1,150 Louisiana employees and a Louisiana payroll of over $3.8 million per month, Boise Cascade sees Louisiana as an integral part of the company’s future. This investment will enable us to continue to provide great jobs for Louisianians starting almost immediately.”

The company is expected to utilize Louisiana’s Industrial Tax Exemption incentive. After beginning the expansion this summer, Boise Cascade anticipates completion of the dryer installations by the end of 2016 and completion of the additional upgrades in 2017.

From Area Development: https://www.areadevelopment.com/newsItems/4-10-2015/boise-cascade-upgrades-florien-louisiana-plywood-mill677788.shtml