In Depth: U.S. Lumber And Structural Panel Trends

With housing starts growing in both single-family and multifamily categories, lumber suppliers are looking to advance their product lines beyond the commodity mindset to help builders resolve more challenges. They also point to the many intangibles provided by suppliers that provide values beyond the initial price when considering options for dimensional lumber, OSB, plywood and structural panels.

“The trend we’re seeing with OSB panels is a move to enhance products in different ways,” says George Hendry, market development manager at Weyerhaeuser. “Builders are struggling with reduced levels of skilled labor, so they’re looking at enhanced panels to help them find ways to make products easier and faster to install. They want attributes that will enhance performance in the field.”

Adds Ray Peters, vice president of marketing at RoyOMartin, “Our new products are aimed at finding ways to decommoditize OSB and excel at all three factors that drive purchase decisions: price, quality and delivery. We want to stand out in that equation.”

Reducing processes and steps for installation has become a priority as builders face new challenges. “One headwind we face today is the shortage of skilled labor in many markets,” says Mary Jo Nyblad, commodity sales and marketing director at Boise Cascade. “Finding, training and retaining qualified employees at all levels of our industry will continue to be a challenge. We as an industry have done a poor job of marketing ourselves. We’re a well-kept secret, especially for young people. It’s a big blind spot.”

A prime focus for adding value has been protecting panels against moisture during the construction process and afterward, helping overcome issues with less efficient crews and eliminating the need for adding housewrap in a separate step. “Products that provide wet-weather protection are popular, as are those that need less sanding and prep time for framers and floor installers,” notes Weyerhaeuser’s Hendry.

From LBM Journal: https://www.lbmjournal.com/in-depth-lumber-and-structural-panels-2016/

Newsmakers 2016: DR Johnson Lumber Company

DR Johnson Lumber Co., based in the small Oregon town of Riddle, is poised at the forefront of what could be a revolutionary use of wood as a building material in the Northwest.

Don R. Johnson founded the mill in 1951. Following his death in 2010, his daughters Valerie Johnson and Jodi Westbrooks decided they needed to move the millworks company in a new direction. Their father had been quick to jump on laminated beam products early on and the millworks had manufactured them for decades. Following the lead of their father’s eye for innovation, Valerie and Jodi decided to expand the mill’s manufacturing through a division called Riddle Laminators to include a new product they had heard about.

They have since invested millions of dollars in machinery that is allowing DR Johnson to become the first manufacturer in the country certified to produce cross-laminated timber panels – a new take on existing technology and products in the wood construction industry. What makes their product so progressive is the use of new-growth softwoods like Douglas fir to produce lighter, stronger, more flexible panels in sizes able to make the construction process much more efficient. They also offer a replacement to typical steel or concrete framing.

“We’re limited to 10-foot-by-32-foot panels because of transportation issues, but we can go larger if we need to,” said Todd Black, DR Johnson sales manager. “We have computer-controlled router systems that can pre-cut door and window openings, so the panels come prefabricated, labeled (for point of installation) and ready for immediate installation. Because they’re stronger and lighter than steel or concrete, we’re not limited to three or four stories as wood-frame construction would be.”

CLT is starting to capture attention in Portland. A 12-story structure under construction in the Pearl District will be the tallest all-wood building in the U.S. The technology has already been used successfully in Europe, where buildings up to 22 stories have been constructed with the same type of panels.

From DJC Oregon: https://djcoregon.com/news/2016/03/03/newsmakers-2016-dr-johnson-lumber-company/

Columbia Forest Products Builds Executive Team

Columbia Forest Products Builds Executive Team

 

Columbia Forest Products, a leader in decorative hardwood plywood panels, promoted three senior-level employees to the company’s executive team, as announced by Brad Thompson, President and CEO:

Gary Gillespie has been promoted to Executive Vice President responsible for all of Columbia’s Canadian plywood operations and the company’s decorative veneer operations. Gillespie is also a member of the Board of Directors for Columbia Forest Products.

Greg Pray has been promoted to Executive Vice President responsible for all of Columbia’s plywood operations located in the U.S. In addition, Pray has been named to Columbia’s Board of Directors.

Dave Abts has been promoted to Executive Vice President with responsibility for manufacturing, which includes logistics, materials, corporate engineering, manufacturing lean systems, and innovation. Abts is also a member of the Board of Directors for Columbia Forest Products.

Thompson reports that these changes represent the “first phase of a thoughtful and controlled succession process that will keep Columbia Forest Products on its path to a vibrant future.”

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Appalachian Hardwood Manufacturers Tout Formaldehyde-Free Solid Wood

Appalachian Hardwood Manufacturers, Inc. (AHMI), promoting the advantages of formaldehyde-free real, solid wood to public, are contrasting its natural qualities with the unsafe laminate flooring that had gotten Lumber Liquidators into trouble with consumers.

“Discount flooring companies selling imported laminate floors have been providing customers with products that can carry seven to twenty times the base amount of carcinogenic formaldehyde allowed by the EPA,” says the AHMI. “At these levels, formaldehyde secretes from the flooring and into the home’s air, becoming a high-level health risk, especially for children and pets who are most susceptible to its effects. Carcinogenic formaldehyde found in artificial wood has been linked to lung and nasal cancer, nausea, asthma, and other severe respiratory issues.”

Wood industry trade groups, including furniture and cabinetry makers, have been trying to separate their goods from the products made in China that contained high levels of formaldehyde. The Kitchen Cabinet Makers Association issued a statement last week saying that there is no risk of exposure to formaldehyde in cabinets that receive its Environmental Stewardship Program seal, because its program requires that engineered wood used in it must be CARB Compliant.

Other groups have questioned the validity of testing methods used to detect formaldehyde in wood products – such as flooring sold by online retailer Wayfair – tests that deconstruct the multi-layered sandwich that makes up laminate flooring. The Hardwood Plywood and Veneer Association estimates that “finishes of paint, lacquer, sealants, laminate, plastic or other material” reduce formaldehyde emissions of the underlying raw board by 90 percent.

From Woodworking Network: https://www.woodworkingnetwork.com/wood/pricing-supply/appalachian-hardwood-manufacturers-tout-formaldehyde-free-real-solid-wood

Oregon Researchers Tout Potential Of New Engineered Wood

Oregon wood researchers hope to bring a new type of engineered lumber to market after tests to make sure it meets state building codes. Oregon State University has been notified that it will receive a $447,000 grant from the federal Economic Development Administration for the testing of cross-laminated timber, or CLT.

The testing will allow the development of manufactured wood products that meet state building codes so the products can be approved for the construction of large buildings, said Geoff Huntington, director of strategic initiatives for OSU’s College of Forestry.

“Our objective is to make CLT and other innovative uses of mass timber products technically feasible, economically viable and accessible alternatives for architects and developers seeking to use Oregon products to meet growing consumer demand for healthy, sustainable buildings,” he said. Plans for Oregon’s first cross-laminated timber buildings already are on the drawing boards.

CLT is composed of large wooden panels made with hundreds of pieces of wood, typically 2-by-4s or 2-by-6s laid perpendicular and glued together, Huntington said. The wooden panels are large, ranging from 10-feet-by-20-feet to 20-feet-by-40-feet. They can be used for walls, ceilings and floors, typically in buildings several stories tall, he said.

The product has been used in multistory buildings in Europe and Canada for several years, but the engineered wood hasn’t been approved for construction purposes in the United States, Huntington said.

From The Register-Guard: https://registerguard.com/rg/news/local/34077270-75/oregon-researchers-tout-potential-of-new-manufactured-wood-in-building-industry.html.csp

Roseburg Plywood Is Said To Minimize Open Knots, Core Gaps, Warping

Roseburg says its RigidCore plywood has entered the market for use in industrial applications for CNC machining of furniture, cabinetry and other products.

Most plywood used in the industrial market is machined into smaller pieces on CNC machines, says Roseburg. Product consistency and yield are critical factors in using plywood. Core gaps, open knots, warping and variations in thickness are a big concern for industrial customers, according to the company.

Roseburg developed RigidCore features 100 percent Douglas fir veneers with balanced layup for flatter panels with exceptional dimensional stability, 1/8-inch maximum core gaps, and proprietary C+ grade core veneers.

From Woodworking Network: https://www.woodworkingnetwork.com/wood/panel-supply/roseburg-introduces-rigidcore-industrial-plywood