by Web Editor | Oct 12, 2016 | News
From: Panel World Staff
A report conducted by Forest Economic Advisors and released by Composite Panel Association says that in 2015, the total (direct, indirect and induced) impacts of U.S. CPA-member composite panel manufacturing on the U.S. economy were $7.05 billion in output, employment of more than 22,500 and wages of $1.45 billion. The Canadian composite mills’ impact on the Canadian economy were $3.41 billion (Can), employment of almost 11,500 and $724 (Can) in wages.
“Economic Impact of U.S. and Canadian Composite Panel Mills” also reveals that in 2015 37 U.S. CPA-member mills had sales of $2.30 billion and 12 Canadian mills had sales of $1.34 billion (Can).
The report estimates that U.S. and Canadian composite panel facilities consumed 8.3 million dry tons of residual fiber in 2015, out of total residual supply of 76 million dry tons. On a regional basis, composite panel mills in the U.S. South consumed the most wood fiber, accounting for 2.8 million dry tons, 34% of the total in 2015.
Other findings:
— Resin costs account for 30% of composite panel production costs.
— Energy costs account for 10-20% of costs.
— Value-added shipments accounted for 31% of North American particleboard ships in 2014 and 18% of MDF shipments. For particleboard, the biggest value-added product was thermally fused laminate panels, accounting for 66% of value-added particleboard shipments.
— In 2015, the 42 composite panel mills operating in the U.S. and 12 in Canada had total capacity of 8.15 billion SF (five of these U.S. mills were not CPA members).
— In 2015, North American composite panel shipments hit 5.97 billion SF, 31% below the pre-recession mark of 8.64 billion SF, but a gradual improvement over 5.23 billion SF in 2009.
Read more in the November issue of Panel World magazine…
by Web Editor | Oct 7, 2016 | News
If the vast potential of timber construction isn’t obvious, a new exhibit at Washington D.C.’s National Building Museum aims to clear things up. Running through May 2017, the USDA-sponsored Timber City is drawing attention to the recent boom in a worldwide movement toward timber construction.
It’s opening up a new market that has been turning the mills at a growing number of wood products companies, including Montreal’s Nordic Structures, Sauter Timber in Rockwood, Tennessee, and D.R. Johnson.
Oregon-based D.R. Johnson Wood Innovations, a subsidiary of D.R. Johnson, specializes in the manufacture of cross-laminated timber (CLT) and glue-laminated beams from Douglas fir and Alaskan yellow cedar. They’re the first U.S. company to receive APA/ANSI certification to manufacture structural CLT panels – and they hope to help grow the U.S. market.
D.R. Johnson is one of only three North American companies certified by the Engineered Wood Association to construct CLT for use in buildings. The company employs 125 at a traditional sawmill and laminating plant, which was recently expanded by 13,000 square feet for increased CLT production. They’re currently fielding calls from hopeful builders, and manufacturing samples to be tested for fire safety and structural quality.
D.R. Johnson says the system for constructing CLT involves assembling prefabricated parts, speeding construction, and paring labor costs. The company partnered with wood processor manufacturer USNR to build a custom panel press for CLT.
From Woodworking Network: https://www.woodworkingnetwork.com/events-contests/event-coverage/timber-construction-exhibition-shines-light-industry
by Web Editor | Oct 5, 2016 | News
Say what you will about wooden construction, it is sustainable. So it’s great that even large structures are now being built out of wood. One awesome example of this type of architecture is Brock Commons, a University of British Columbia student housing tower. It will rise to an impressive 174 ft (53 m) and will be the tallest wooden residential tower in the world once it is complete. Which it very nearly is.
It took just 66 days to build the wooden tower. It’s not quite finished yet though, but once complete it will contain 33 four-bed rooms, and 272 studios, so the 18-floor tower will be able to accommodate 404 residents. The tower was designed by Acton Ostry Architects.
The structure consists of 16 floors of five-ply cross laminated timber (CLT) floor panels, and has a steel-framed roof, as well as a few concrete sections, namely the base and stairwells. The façade of the tower is made of prefabricated panels that had the windows pre-installed. These panels contain 70 percent wood-based fibers with steel stud framed sections, and form a high-pressure laminate cladding.
The construction went remarkably quickly. At first they managed to build one floor per week, but were able to go faster after that, building two or more floors per week. Not including the concrete sections, they’ve been able to complete the entire structure in just over three months, which given the size of the tower is quite remarkable.
The Brock Commons residence was also designed according to LEED Gold certification standards, and will receive this certification once it is completed. They estimate that it will be completed in May, 2017, which is four months ahead of schedule. They are currently installing the steel roof, which they hope to complete in a couple of weeks.
From Jetson Green: https://www.jetsongreen.com/2016/09/tallest-wooden-tower-in-the-world-is-almost-complete.html
by Web Editor | Sep 19, 2016 | News
New Zealand Researchers Develop New Adhesive For Engineered Wood
Scion’s environmentally-friendly bioadhesives technology was awarded Biotechnology of the Year at NZBIO’s annual conference recently. Dr. Will Barker, Chief Executive of NZBIO, said “the technology is a game changer for wood panel manufacturers”.
The Scion bioadhesives team, led by Warren Grigsby, has developed a world first 100 percent biobased adhesive and resins for engineered wood products. Made from natural sources, such as forestry and agricultural waste, these adhesives and resins are petrochemical-free, have very low formaldehyde emissions and can be made and used in existing manufacturing operations.
“We are thrilled to receive this award. It’s a great acknowledgement. We’ve spent years mixing and matching assorted ingredients to come up with right recipe. This is the icing on the cake,” says Warren.
The technology, which has been over seven years in the making, has been trademarked and patented as ‘Ligate’. “The ‘green’ credentials of Ligate products will provide manufacturers with a competitive advantage over wood processors using conventional petrochemical-based adhesives and resins.
“Adhesives and resins made from natural sources have a lower environmental footprint and are considered more socially acceptable than their traditional formaldehyde-based counterparts,” says Warren. The technology has already attracted international interest, and next week Warren travels to Europe to further profile the technology at two international conferences.
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by Web Editor | Sep 14, 2016 | News
Research and Markets has announced the addition of the “U.S. Hardwood Veneer And Plywood Market – Analysis And Forecast to 2020” report to their offering.
The report provides an in-depth analysis of the U.S. hardwood veneer and plywood market. It presents the latest data of the market size and volume, domestic production, exports and imports, price dynamics and turnover in the industry. In addition, the report contains insightful information about the industry, including industry life cycle, business locations, productivity, employment and many other crucial aspects. The Company Profiles section contains relevant data on the major players in the industry.
From 2007 to 2015, U.S. hardwood veneer and plywood market showed mixed dynamics. A significant drop in 2009 was followed by steady growth over the next six years. Finally, the market value reached 4,848 million USD in 2015. An increase in U.S. hardwood veneer and plywood market was supported by the growth of the housing and commercial building sectors and, as a result, the furniture sectors increased as well. That upward trend is likely to continue in the medium term.
Strong employment is the driver of market growth, which creates new income growth and advances consumer spending.
Affordable credit creates another impetus, which propels investments in construction and supports related industries. The performance of the market is forecast to continue with moderate growth, with an anticipated CAGR of +2.6% for the five-year period from 2015 to 2020.
From Yahoo.com: https://sports.yahoo.com/news/united-states-hardwood-veneer-plywood-111900041.html
by Web Editor | Sep 12, 2016 | News
Like much of the industry, engineered wood producers are still navigating a fickle recovery in which builders are challenged by supply constraints, tight lending, and hard-to-come-by lots. Though the market is emerging from the recession, it’s still on the slow side.
“The demand is there for 1.5 million housing units. We’re not meeting that,” says Joe Elling, director of market research for APA–The Engineered Wood Association. Production is up on a year-ago basis, “but starts could be stronger if some of these supply-side constraints were not as binding,” Elling says. “I anticipate a modest improvement in the second half of the year, but it’s still going to be agonizingly slow going forward.”
For engineered lumber manufacturers and the dealers who sell their products, the slow recovery presents both challenges and opportunities. Along with the obvious—a slower return to at-peak sales—the ongoing labor shortages have created an even stronger need for product education. At the same time, those labor constraints provide even more motivation toward using engineered products that boost efficiencies and cut back on waste.
Overall, the industry has seen a positive boost in public opinion toward wood products, be they engineered or otherwise, as high-profile projects showcase their capabilities, beauty, and warmth.
“One of the biggest things in the forest products industry today that affects EWP the most is the general feeling in the world that wood is good,” says Mike McCollum, director of engineered wood business at Roseburg. “Wood is now the first choice in everybody’s eyes. Its sustainability, its efficiencies, its workability, its natural warmth, along with the fact that it is easy to design with and easy to build with…everyone has been awakened to this idea that wood is good. Then, when you take it to the next step, everything that engineered wood brings to the construction market is highlighted even more.”
From LBM Journal: https://www.lbmjournal.com/in-depth-engineered-lumber-2/
