CPA Addresses Economy, Biomass

CPA Addresses Economy, Biomass

The best attendance since 2007 turned out for the Composite Panel Assn. annual spring meeting held May 31-June 2 at the Hyatt Regency Coconut Point Resort at Bonita Springs, Fla.

The North America MDF, particleboard and hardboard industries are striving to bring annual shipments closer to capacity, the latter of which was 8.654MMSF as of the beginning of this year, representing 35 particleboard mills, 22 MDF plants, and eight hardboard and engineered wood siding plants. However, it was noted that three new MDF plants (Masisa, Duraplay de Parral and Pro MDF) will go live in Mexico in the next 18 months

Economist Dr. Bill Conerly led off the keynote session addressing The Economic Outlook for Building Materials: New Opportunities and Risks in the Evolving Business Cycle. It won’t be a boom, Conerly said of the economy in the next two years, but it will get better, pointing to U.S. real GDP growth of about 3% in 2016 from its current level of less than 2.5%.

Conerly said housing starts should increase to 1.2 million in 2016, before higher interest rates stall the growth, at which time a surge in remodeling business will surface.
He said higher interest rates stem from the Federal Reserve Board’s concern over inflation, and rates could increase 1.5% per year, possibly beginning this September depending on the strength of the economic data at that time. If the data shows a weakening, however, the Fed will wait. He said the Fed must worry about raising rates too soon, possibly sending the economy into a mild recession, or waiting too long to raise rates, which could cause a more severe recession in 2018-2019.
Conerly said a recent Wall Street Journal survey indicated that the risk of recession is at 12%.

CPA continues to address woody biomass chain of supply and the dynamics of the new generation of wood energy pellet and biomass power plants. Biomass Carbon Neutrality was the subject of a panel discussion moderated by Kelly Shotbolt, president of Arauco North America. CPA especially has an issue with subsidies that encourage the direct burning of woody feedstock. And while the burning results in released carbon, the use of wood products as a building material is storing carbon. The composite panel industry has been very aggressive in challenging biomass proposals and policy that tend to distort the traditional raw material supply chain..
Shotbolt noted that “Circumstances are getting more intense as global governments find ways to reduce the greenhouse footprint. We’re not naive to the fact that wood will be part of the green energy solution. We’re aware of the benefits. We’re a long-standing industry. Our products sequester carbon. As governments intervene we will advocate the expansion of biomass supply.”

The panel included Jim Bowyer of Dovetail Partners; Dave Tenny, president/CEO of National Alliance of Forest Owners; Pete Madden, president/CEO of Drax Biomass; and Laszlo Dory, chairman European Panel Federation.

Madden noted that the Drax power station in North Yorkshire England provides about 7-8% of UK electricity with six turbines, each generating more than 600 MW. He said the company has answered UK directives and incentive for renewable energy by convering two of those turbines from coal to biomass, and a third one is in process, which combined would enable Drax to deliver CO2 reductions of 12 million tonnes per year.

He reviewed the ongoing commissionings of new, 450,000 ton per year wood pellet plants in Gloster, Miss. and Morehouse Parish, La., along with an industrial wood pellet port facility at Baton Rouge, all of which represent a $350 million investment.

Madden said the two pellet plants will each require 1 million tons of fiber per year, 80% of which will be forest residuals (first thinnings) and 20% harvest residuals (slash). Each plant will receive 150 inbounds trucks per day delivering 3,900 tons of raw feedstock. The Mississippi plant will move 50 outbound trucks per day to the port, delivering 1,250 tons. The Louisiana plant will move an 80 car unit train (Union Pacific rail) per week 235 miles delivering 7,200 tons.

Why build the plants in the U.S. South? Madden asked. He pointed to the obvious abundance of fiber and also emphasized that Drax targeted areas where there has been forest products operation closures. He noted that closed pulp/paper and OSB facilities in the Southern U.S. represents more than 28 million green tons of reduced demand for roundwood and chips, while operating and announced (and likely to happen) wood pellet facility demand will be 26 million green tons.

Madden also pointed to the Drax commitment to sustainability, including forest operations auditing as well as performance standards with regard to carbon stock, life cycle greenhouse gas savings and biodiversity protection.

Madden said the size of the wood pellet market on a global scale has been overstated. “There’s not going to be hundreds of pellet mills in the South,” he said. He noted, according to forecasts, that EU demand for wood pellets may double by the end of the decade toward 25 million metric tons but then will most likely plateau.

‘He Who Is On Guard Even When Safe’

‘He Who Is On Guard Even When Safe’

Story by Rich Donnell,
Editor-In-Chief

There’s a whole lot of health and safety going on in this issue.

Our cover story, for example, is the Huber OSB plant in Crystal Hill, Va. The operation has implemented numerous programs and methods for the sake of its employees. This impressive health and safety culture at Crystal Hill has been honored for three consecutive years by the parent company.

Elsewhere in this issue you’ll see safety award announcements by APA—The Engineered Wood Assn. and Composite Panel Assn. Between them, about 30 structural and non-structural panel mills are recognized for safety performance.

Having been in this industry for more than 30 years, I can recall visiting certain panel plants many years ago when I felt somewhat relieved to get out of there unscathed. They were so focused on production that their attention to safety “slipped” now and then. When the subject of safety came up during the course of conversation, they didn’t have a lot to say about it. As an outsider, it wasn’t difficult to see when safety was on the wane.

Of course not all mills were this way and some were more negligent than others, but the one big thing I’ve noticed in more recent years is that most mills have integrated their safety plan into their production plan and vice versa. The boundaries aren’t so visible anymore. It’s all safety all the time.

Believe me, as writers visiting a panel mill, we’re thrilled to walk into an environment of safety as well as production. Sure, most of the advertisements in this magazine are geared to production equipment, but so what, once we get into the mill, give us the hardhat, safety glasses, earplugs, safety vest and show us the yellow line, we’ll happily follow. All that gear and those restrictions may make taking photographs a bit awkward, but we’ll manage.

As an editor-in-chief who is responsible for a staff of writers—writers who are frequently visiting mills throughout the country—I am constantly worrying about their safety and hoping enough has been said in the editorial office about the potential pitfalls. “And always watch out for the forklifts coming around the stacks of panels…Those beeping noises are beeping for a reason…Look all around you before taking a photo…And look around you again before taking the next one…And watch what the plant manager does as you’re following him around the mill…Did he just tap on that low hanging conveyor that you’re about to walk under?…Never stop thinking about being safe when you are walking through the mill.”

The more careful your operations personnel are in the plant, the better it is for us journalists. We’re basically visiting a place where you spend your life. We’re in there for an hour or two. We may have been in a lot of plants before—and I believe without hesitation we’re the best in the world at what we do—but each new visit requires even the most experienced of us a moment to become acclimated. There’s a lot of movement and a lot of noise. It’s easy for us to get sidetracked as we attempt to understand the production flow, observe the newest technologies and choose our spots for the best photographs.

Not to burden you with more than what’s already on your plate, but thanks for keeping us safe, too.